Completely new Vault Needed?
As soon as constructing a container for a bank, jewelry sales person, sensitive records storage, or high-value selection, there are two essential approaches: modular and cast-in-place.
Traditional modular vault room vault design relies on cast-in-place methods, where ready-mixed concrete is sent in trucks along with poured into forms that have been constructed on the job site.
Modular vaults are built with precast concrete panels, using lightweight, transportable types specially designed for safe, vault applications.
With over 35 years experience providing excessive security vaults all over, the engineering group has identified 7 specific areas by which modular vaults establish themselves superior to customary cast-in-place technology.
- Time and Employment Efficiency
When using old-style cast-in-place methods, in depth forms must be created to accept the asphalt pour. This adventure requires significant moment on-site and leaves behind a big foot-print, interpretation access by some other trades to the vault area of the facility is naturally limited.
Concrete Pour into FormsIn our experience, it will take a week to prepare your vault form at site and an additional week or two for the pour to get completed.
In contrast, modular vault panels are made to spec at the manufacturing plant, then shipped and installed on-site. This really done in a much more expedient time frame than possible with type builds, pours, together with form removal after hardening. Upon delivery service, modular panels are generally welded into site with our crew earning a living entirely from inside the vault space, causing a minimum of disruption to work under way outside the burial container.
All this means a vault area is actually open to work by way of other trades for more times along with for a longer span than is possible by using cast-in-place.
2 . Potency of Materials
Your engineers have found that modular panels bank vault room can be formed with a tangible strength well over 10, 000 psi*, which means under compression our panels can endure a load of finished 10, 000 lbs. for every square " of surface area. To get vaults cast by using traditional concrete pours, a psi of 4, 000 kilograms. is considered very strong.
A lot more astounding, our UL rated Class 1 panel is only 3 inches thick, the same as 12 inches from cast-in-place concrete!
3. Accuracy of Reinforcements
When a form is constructed for a concrete pour, reinforcing material must be carefully situated inside the form, which frequently means maneuvering and additionally placing reinforcement straight into 10-foot-high, narrow, dimly lit spaces. The environment per se provides natural choices for error, along with error in container construction means lower security.
In modular vault construction, your panels are ensemble lying flat, giving perfect access and additionally optical review since every layer is usually poured. In contrast to cast-in-place, we guarantee that will reinforcement spacing is proper and ideal for every panel.
five. Service Penetrations
Similarly to any storage and workspace, vaults require electricity, heating and cooling, along with security electronics. Those services penetrate this vault walls, giving you a natural security weakness at the point from entry. With cast-in-place vaults, those penetrations are "straight by way of. " Take away the HEATING AND AIR CONDITIONING, for example , and you are essentially looking by having a hole in the container wall.
Modular vaults allow us to produce added security at which service penetrations happen. At International Burial container, we've developed elements that allow usa to engineer offset service connections. It's not possible to see or distribute your hand on the service openings inside our modular vaults. That is one more way which modular vault build beats cast-in-place!
5. Ceiling Construction
Capping any vault which has a secure ceiling is about the most challenging features of construction. With customary cast-in-place, the rooms must be poured in addition to allowed to harden. Then the ceiling forms has to be placed and the similar time-consuming process begins again.
In modular construction, there are not merely one but two massive advantages when it comes to hallway placement. First, fly panels are sent simultaneously with selection panels, allowing for the total assembly process to flow smoothly together with without interruption. Next, the weight load associated with modular ceiling heating elements is around half of which of traditional construction, while providing nevertheless strength and safety measures benefits offered by modular wall panels.
6. Flexibility of Generate
With cast-in-place, the moment the forms go up and also the concrete pour will start, any opportunity for improve is almost non-existent. Using modular development, you've got up until the sections are in production to treat last minute design issues. Even then, a change during panel manufacturing, while certainly introducing expense, is nowhere fast near the problem involving tearing apart versions and poured walls at a cast-in-place worksite.
Modular development gives even more flexible selections, as a build working with panels can be improved in size at a later date, or even partially deconstructed along with shrunk in size.
7. A Depreciable Investment
Unlike the lasting construction of cast-in-place, modular vaults are considered a depreciable house. After all, a modular vault can be disassembled (from the inside) and rebuilt inside of a new location and even sold to another company.
When you consider the cost, convenience, ease of construction, in addition to superior security effectiveness of modular vaults, the traditional technique of putting together forms and serving concrete seems completely outmoded.
Completely new Vault Needed?